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Possible
Faults and their Remedies |
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Please
note these are guidelines and recommendations only, and are by no
means exhaustive. The personnel operating the tank are ultimately responsible
for the safe operation of the tank in their care. |
Even though these tanks
have been severely damaged, the tank shell remained intact, with no product
spillage.
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Accidental
Cargo Discharge |
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Chemical
Reaction/Product Contamination |
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Probable
Cause
Careless opening of outlet valve or disconnection of hose containing cargo
or leakage via incorrect fittings or hoses.
Precaution
Check if cargo is present before opening valves or disconnecting fittings.
Check that hoses and fittings are correct for the tank.
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Probable
Cause
Tank and fittings not properly cleaned of previous cargo and / or cleaning
agents.
Incorrect cleaning agent used. May result in contamination of new cargo,
violent chemical reaction, crusting / congealing of residue in tank and
fittings or damage to the tank.
Precaution
Ascertain previous cargo carried and check Cleanliness Certificate. Check
cleanliness of tank outlet valves and other fittings in contact with cargo
before loading. Check cleaning agent compatibility before use. |
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Overpressure |
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Probable
Cause
Excessive operating pressure. May result in rupture of the tank or hoses
or release of
cargo through the pressure-relief valves, with possible risk of spillage
and injury.
Precaution
Note the maximum working pressure marked on the tank data plate and ensure
that it is not exceeded. Ensure that the correct ullage space is provided
to enable expansion of the cargo. |
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Excessive
Steam Pressure |
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Probable
Cause
Excessive pressure introduced into heating system. May damage tank or
rupture hose causing failure of heating, escape of steam, contamination
or escape of cargo.
Precaution
Do not exceed the maximum working pressure of the heating system marked
on the tank data plate. |
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Hose
Blocking |
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Probable
Cause
Hose kinked or flattened so unable to pass air or liquid. May cause over-pressure
or
vacuum collapse.
Precaution
Hoses should be inspected before use and correctly laid out before filling.
Hoses
should be clearly marked to prevent constriction caused by objects being
placed on them. |
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Heat
Damage to Empty Tank |
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Probable
Cause
Heating tank prior to cargo loading, exceeding maximum design temperature
of shell. May cause deformation of or damage to shell and fittings.
Precaution
Ensure pre-heating temperatures do not exceed the maximum design temperature
indicated on the tank data plate. Care should be taken not to overheat
small quantities of cargo, especially cargo residue. Verify that the thermometer
is in working order. |
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Tank
Overheating |
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Probable
Cause
Exceeding maximum operating temperature and / or the maximum working pressure
of the steam heating system. May damage tank shell, insulation, fittings,
and cargo.
Precaution
Do not exceed the maximum operating temperature marked on the tank data
plate.
Verify that the thermometer is in working order. |
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Vacuum
Collapse (implosion) |
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Probable
Cause
Vacuum created in tank during pumping out, or as a result of tank cooling
after system cleaning, or after discharge of heated cargo. May result
in damage to tank shell and injury to personnel.
Precaution
Ensure tank is vented (via manhole or air-line) during cargo discharge
and after steam cleaning and discharge of heated cargo. If a vacuum valve
is fitted to the pump and / or tank, check that it operates freely.
NOTE. Special precautions must be taken when handling hazardous cargo
to guard against venting of harmful vapours to atmosphere. |
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Cargo
Vapour Explosion |
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Probable
Cause
Naked light or electrical spark in presence of cargo vapours during loading
/ discharge or in presence of cargo leakage.
May result in fire or explosion.
Precaution
Strictly observe the "no naked light" rulings in the vicinity
of tanks. Ensure a good earth
connection has been made to the tank prior to loading / discharge. Check
tools and clothing ( especially
boots) for spark risk
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Printing
for best results use the links below to download as PDF
download
page
download
section |
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